GSK RB165 handling robot application in the cover handling and packing production line
■ Project introduction
1. Project introduction: The project is the application of automatic transfer and stacking into boxes after the protective bottom plate of the trolley in the GAC stamping plant is stamped and formed.The main equipment of the project consists of 4 sets of RB165 robots, two belt conveyor lines, two sets of vision transfer positioning and capture systems,4 sets of workpiece grabbing end pickers, and a set of production line control system. The whole line beats to complete 1 piece every 6 seconds Workpiece packing.
2. Innovation point: The workpiece is transported on the belt at a moving speed of 750mm/S. The workpiece is captured and positioned by the vision system, and then the robot grabs the workpiece. The difficulty lies in the follow-up grasping.
3. Performance indicators: Grabbing workpiece size: 1700MM×1500MM, workpiece weight 20KG, workpiece material: Q235A, full load per hour to achieve 3600 pieces of transshipment and packing capacity.
4. Typicality and representativeness: The project uses the vision system to dynamically capture and position the workpieces moving on the conveyor line, uses the end picker to absorb the workpieces and realizes the workpiece handling through robot movement, and stacks them into boxes in situ.It can be widely applied to the material handling and logistics transportation operations in the production workshop of the same type of products in the automobile factory, and can also be extended to the material handling and logistics transportation operations between the processing of steel plate parts or the molding of injection molded parts.■ Benefits of the production line This automated line can save 12 workers, and if the car factory works in 3 shifts, it can save 36 workers.Based on the annual labor cost of 70,000 per worker.The annual saving is 2.52 million, and the project can be paid back in the year when the project is invested.The automation line uses the RB165 robot independently developed and manufactured, with a production cycle time of 6S/piece, which is at the same level as that of foreign brands of robots.The project has been successfully applied to GAC, breaking the monopoly of foreign brand robots in this field, and is at the leading level in China.
■ Customer reputation
1. It can realize uninterrupted operation and improve production efficiency;
2. Improve product quality and consistency; 3. Reduce energy and resource consumption, and the production process has little environmental pollution;
4. Save manpower and reduce the risk of work-related injuries;
5. Robots Stable performance, low component failure rate, simple maintenance requirements;
6. The production line is compact in structure and uses space reasonably.
Dongguan Hypertron Intelligent Technology Co., Ltd
specializes in the production of special manipulators for injection molding machines and other automation equipment, spot welding robots, handling robots, general-purpose robots, and spraying robots, which can improve automatic productivity, production stability, production efficiency and Quality, and appropriately reduce production personnel, so that the injection molding production plant has a more competitive advantage in the market.The company provides customers with the best overall automation solutions and services from product planning and design, manufacturing, assembly, sales, and service, and is widely used in electronics, communications, automobiles, home appliances and other fields.Provide high-quality, high-efficiency, and reasonably priced automation products for the plastic industry.
Agent for precision CNC lathes CNC milling CNCmachines grinding machines
General items: research and development of intelligent robots; manufacturing of industrial robots; installation and maintenance of industrial robots; sales of industrial robots; sales of intelligent basic manufacturing equipment; manufacturing of intelligent basic manufacturing equipment; manufacturing of industrial automatic control system devices; sales of industrial automatic control system devices; Manufacturing; sales of intelligent instruments and meters; manufacturing of power electronic components; sales of power electronic components; general mechanical equipment installation services; network and information security software development; Import and export of goods; import and export of technology.
Kennethchui Engineer
13715334662
WeChat ID: kennethchui88
Email: everwinmold@163.com
QQ: 2819840570
